Revenue & Calc
Enter processing capacity, operating days, utilization, commodity allocation and prices; the monthly calculations build volume and sales for each material.
The Recycling Facility Financial Model is an Excel template for planning the volumes, commodity sales, operating costs, staffing, and financial statements of a source-separated commercial recycling center. Its capacity-based revenue forecast links processing time and utilization to six individually priced material streams.
The illustrative case is a 12,000-square-foot facility in the outer Chicago industrial corridor, processing and baling materials for commodity shipment. It models 2026 through 2030, starting January 31, 2026, using editable US-dollar assumptions rather than a signed lease, secured supply contracts, or observed results.
The workbook connects recycling-specific operating assumptions to monthly projections and supporting financial reports.
Enter processing capacity, operating days, utilization, commodity allocation and prices; the monthly calculations build volume and sales for each material.
Edit material purchases, freight, processing costs, fixed site expenses, staffing levels and base compensation without counting salaries twice.
Schedule equipment purchases and depreciation, record owner equity and optional debt, and examine sources and uses of funds.
Review the Income Statement, Cash Flow Statement, Balance Sheet and Summary as distinct views of earnings, liquidity and financial position.
Use Dashboard scenario controls, Returns, Valuation, Ratios, Benchmarks and reconciliation checks to explore decisions and inspect model consistency.
Annual sales equal one pool of net saleable short tons multiplied by the selected commodity mix and the selling price of each allocated stream.
The modeled line handles 4 net saleable short tons per processing hour, with 8 processing hours per day and 22 operating days per month. That produces 704 short tons of monthly saleable capacity before applying productive utilization; normal reject loss is already excluded.
Utilization is estimated at 45% in 2026, then 55%, 65%, 72% and 78% through 2030. Total outgoing tonnage is allocated once: 50% cardboard, 20% office paper, 10% steel, 10% PET, 2% natural HDPE and 8% aluminum cans.
The Revenue Forecast shows how scheduled processing capacity, productive utilization, commodity mix and prices generate volume and sales by stream. Monthly calculations feed the annual revenue projections and allow different utilization plans to be compared.
704 short tons/month × 45% utilization × 12 months = 3,801.6 saleable short tons; at a $251 mix-weighted price per ton, revenue is approximately $954,202.
Selected prices per short ton are $70 for cardboard, $120 for office paper, $190 for steel, $50 for PET, $1,200 for natural HDPE and $1,800 for aluminum. These are estimated model inputs, not verified transaction prices.
All streams remain zero before the single launch date. The January 2026 launch month is treated as a normal full month, with no seasonal multiplier or separate income from municipal mixed waste, glass, e-waste or bottle deposits.
The model separates commodity-related direct costs, variable processing costs, monthly facility expenses and fixed base pay by employee role.
The COGS and Operating Expenses forecast applies material purchases, freight, baling supplies and reject disposal as direct costs. It separately models revenue-linked processing power and brokerage costs, plus monthly site expenses such as rent, insurance and equipment maintenance.
In the selected case, purchases are 45% of revenue, outbound freight 7%, baling consumables 1.5% and reject disposal 1.5%. These direct costs total 55% of revenue; processing power and fuel at 2% plus buyer brokerage at 1% add variable costs of 3%.
Monthly fixed expenses cover base rent, property pass-throughs, insurance, maintenance, utilities and security, administration, permits and monitoring. Facility rent begins at $8,000 per month in 2026 and rises in the planning assumptions; these fixed costs do not include the listed employee salaries.
The Payroll Forecast plans staffing in full-time-equivalent terms by role and annual base salary. Facility management, sorting, loader and baler operations, and scale-office coverage produce monthly personnel costs separately from COGS and other operating expense categories.
$70,000 manager + 3 × $42,000 sorting operators + $48,000 loader/baler operator + 0.5 × $44,000 clerk = $266,000.
The staffing plan grows from 5.5 average FTE in 2026 to 7.5 in 2030, when modeled annual base payroll is $354,000. Employer payroll taxes, benefits and personal taxes are excluded from this illustrative operating case, despite the workbook having payroll-tax input controls.
Startup asset purchases, preopening cash items and owner funding are modeled separately from recurring operating expenses and EBITDA.
The Capital Expenditure Plan schedules startup equipment purchases and tracks depreciation for eligible assets. The selected opening equipment includes a $180,000 horizontal baler, $60,000 sorting conveyor and bins, $70,000 loader and forklift, and $15,000 certified scales.
Those four priced assets total $325,000 before electrical and fire improvements and office or weighing hardware. Other startup cash items include a refundable site deposit, permits, engineering and commissioning, promotion and preopening base pay; none is an additional annual COGS line.
The case uses 30 accounts-receivable days, zero accounts-payable days and 8 inventory days as working-capital planning inputs. These affect the cash conversion picture but should not be confused with sales or EBITDA.
The Sources and Uses of Funds report organizes cash sources and their allocation to operations, investment and financing needs. The opening plan includes estimated owner funding of $814,943 for asset and launch cash, initial working capital and a three-month recurring cash-outflow reserve.
This selected scenario projects increasing revenue as productive throughput rises, with a first positive EBITDA year in 2027.
| Year | Revenue | Operating Expenses | EBITDA |
|---|---|---|---|
| 2026 | $954,202 | $993,437 | -$39,235 |
| 2027 | $1,166,246 | $1,153,643 | $12,603 |
| 2028 | $1,378,291 | $1,338,006 | $40,286 |
| 2029 | $1,526,723 | $1,429,634 | $97,089 |
| 2030 | $1,653,949 | $1,509,129 | $144,820 |
Illustrative projections, not historical performance. Figures are rounded to the nearest dollar; displayed subtotals may differ slightly.
With 45% utilization, 2026 has an estimated EBITDA loss of $39,235. The scenario first turns EBITDA-positive in 2027 at $12,603, reaching $144,820 in 2030 as utilization reaches 78%; its selected commodity prices remain constant.
EBITDA measures operating results before depreciation, interest and taxes. It does not establish accounting net profit or cash left after equipment purchases, collection delays, repayments and other financing movements.
The Cash Flow Forecast separates operating cash receipts and payments from capital expenditure, equity contributions and any configured debt flows. It helps examine liquidity and cash balances independently from EBITDA, using receivable, payable and inventory assumptions.
The Returns and scenario reports help test operating thresholds and investment economics without treating EBITDA as a cash return.
The Returns report distinguishes sales break-even, cash break-even timing, investment payback and annual return on invested capital. It uses the model’s operating and investment schedules rather than assuming positive EBITDA automatically means recovered startup funding.
Sales break-even compares revenue with the level needed to cover modeled costs; cash break-even asks when cash generation crosses its threshold. Investment payback measures recovery of invested cash, while annual ROIC examines returns relative to invested capital.
Low, Base and High controls on the Dashboard adjust revenue and cost multipliers for comparison. The Valuation report provides DCF and sensitivity analysis, and Benchmarks compares selected margins and returns with user-entered reference levels; no payback date or valuation is asserted here.
The template fits early planning and scenario evaluation for a small, commercial, source-separated processing facility.
Use the Excel financial model to test line utilization, materials pricing, hiring plans and opening funding before committing to a site or supplier terms. The modeled case represents a privately owned US pass-through LLC in the Midwest, not a contracted operating business.
It does not include curbside collection trucks, a municipal mixed-waste line, glass, hazardous waste, e-waste or bottle-deposit redemption. Replace estimated costs and prices with your own quotes, operating plan and local requirements before relying on any projection.
Answers about the operating scope, assumptions, financial reports and limits of this illustrative case.
Yes. Edit short tons per hour, daily processing hours, operating days and productive utilization to recalculate the monthly volume and revenue forecast.
No. Cardboard, office paper, steel, PET, natural HDPE and aluminum receive portions of one net saleable-ton pool.
No. The listed selling prices are estimated planning inputs and should be replaced with relevant buyer quotes and contract terms.
No. This example covers a source-separated commercial recycling center without curbside collection, glass, hazardous waste, e-waste or deposit redemption.
No. Fixed base salaries are recorded in Payroll rather than duplicated in COGS, variable operating expenses or monthly fixed site expenses.
No. Use Cash Flow and Balance Sheet reports to assess collections, working capital, asset purchases, debt payments and liquidity.
Yes. Dashboard controls apply Low, Base and High multipliers to revenue and expense categories, with comparative profitability reports.
No. Returns and Valuation analyze assumptions entered in the workbook; the documented case establishes no specific payback month, IRR or valuation outcome.
KPIs, forecasts, and cash flow at a glance.
Key assumptions and calculations driving revenue forecasts.
Funding sources, spending, and closing cash.
Cash break-even, payback, and ROIC.
DCF valuation and sensitivity analysis.
Largest costs and spending trends.
Annual and monthly financial performance.
Compare margins and returns to benchmarks.
I used this instead of building my own, and it kept one bad formula from throwing off the whole model. It saved me about 6 hours of cleanup and made the numbers much easier to trust.
Starting from a blank sheet felt like a dead end, so this template gave me a clean structure to work from. I had a usable first draft in under an hour and could focus on assumptions instead of setup.
The cash flow tabs made it easier to see runway and shortfalls before they became a problem. I was able to map out funding needs faster and walked into a lender call with a much clearer plan.