ROLLER COMPACTED CONCRETE SERVICES BUSINESS PLAN

I. Executive Summary

Company Description

Founded as Ironclad Pavement Co., the name signals durability and industrial-grade performance. We operate in the U.S. heavy civil and industrial paving sector, specializing in Roller Compacted Concrete (RCC) for high-traffic commercial and logistics sites. Launching operations in 2026, we deliver fast-curing, high-density pavement using a dedicated fleet of high-density pavers and mobile mixing plants. One-liner: durable, fast RCC for the places that won’t tolerate downtime.

Our core services are turnkey RCC paving, on-site mix design, and rapid-track installation for ports, distribution centers, and industrial yards in the Texas industrial corridor. We combine asphalt-style continuous paving efficiency with concrete mix precision to reduce downtime, extend service life, and cut lifecycle cost. Short-term goal: secure 6 anchor projects and reach commercial steady-state in 2027. Long-term goal: scale regionally and hit $36.5 million revenue by 2030. One-liner: scale proven RCC operations across Texas industrial markets.

Problem

Industrial facilities and logistics centers face recurring revenue loss and operational disruption because traditional concrete cures slowly and asphalt requires frequent, disruptive repairs. Slow cure times stop loading docks and intermodal yards for days; asphalt fails under heavy point loads from forklifts, containers, and heavy trailers, forcing repeated maintenance and shortening pavement life.

The market lacks a widely adopted option that combines rigid pavement durability with rapid install speed. This gap causes high opportunity cost during downtimes and increases total cost of ownership for facility operators. No widely used solution combines rigid durability with fast install speed.

We are a modern U.S. paving contractor launching in 2026, specializing in high-performance Roller Compacted Concrete (RCC) for logistics and industrial sites in the Texas corridor. Our fleet of high-density pavers and mobile mixing plants targets the unmet need for durable, fast-curing pavement; company goal is $36.5 million revenue by 2030.

Solution

Industrial and logistics sites lose revenue to long cure times of conventional concrete (often over 28 days) and to repeated repairs from asphalt’s inadequate strength. Our service delivers Roller Compacted Concrete paving that combines high strength with rapid entry, using onsite mobile pugmill mixing, asphalt-type paving equipment, and precision compaction to remove formwork and hand finishing while supporting heavy traffic immediately.

Result: durable pavement that supports heavy machinery immediately and cuts operational downtime compared with conventional cast-in-place concrete.

Mission Statement

We deliver the fastest, most durable industrial pavements using Roller Compacted Concrete to minimize client downtime and maximize asset life. We combine advanced equipment, proven mixes, and field expertise to provide high-performance, cost-effective solutions for industrial sites. We build long-term partnerships through reliability, quality, and a relentless focus on customer satisfaction.

Key Success Factors

Our success rests on equipment, margins, people, speed to breakeven, and sector focus.

• $485,000 high-density paver enabling superior compaction and finish.
• Breakeven in four months showing strong operational efficiency and demand.
• Low input costs: raw materials at 18.5% and fuel at 6.5% of revenue.
• Specialized workforce of operators and project managers ensuring quality.
• Targeted market focus on high-growth logistics and port projects for pipeline stability.

Financial Summary

Financial summary for the Executive Summary: 2026 launch projects strong revenue and margin, fast payback, and scalable growth to 2030.

Financial requirements: initial capex and working capital executed in Q1–Q2 2026 with breakeven in Apr‑26, a minimum cash trough of ‑$619,000 (Apr‑26), and a payback period of 15 months; investors can expect the stated IRR 10.86% and ROE 54.58%.

Outlook: profitable at launch, scaling to $36.6M revenue and $23.6M EBITDA by 2030.

Funding Requirements

We are seeking USD 3,408,800 to acquire equipment, complete site improvements, cover first-year staffing and operating costs, fund initial marketing, and provide a $619,000 working-capital buffer to reach breakeven in April 2026.